PE/PP Geonet Machine

Parameters of PE/PP Geonet Machine

Category Tags ,

The machine is special equipment to produce plastic hard flat net with PE material and many kinds of nets of different structure and type by changing die and sizing device.

其他信息

重量 5000 公斤
尺寸 9.6 × 2.9 × 3.4 秒
Production Width

2000mm, 2500mm, 3000mm, 4000mm, 5000mm

Voltage Level

380V50Hz, 380V60Hz, 220V50Hz, 220V60Hz, 415V50Hz, 415V60Hz, 440V50Hz, 440V60Hz, 480V50Hz, 480V60Hz, Others

Details About PE/PP Geonet Machine

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What is looks like Geonet Machine

Geonets also have a name called rigid net, which is mainly used on the side of roads or hillsides, and some are used for poultry breeding and hard object packaging.
The machine to produce this kind of net needs an area of 9.6 meters * 2.9 meters * 3.54meters, and it takes about 3 workers to operate and run this machine(Model JG-YZW65).

For more details, please continue to see the following content:

Motor

The motor is the source of power for the Geonet machine. It provides the kinetic energy of the entire production process. TONGJIA uses Siemens brand motor. As a world-renowned manufacturer, Siemens has branches and after-sales services in most countries and regions around the world. The fault can be resolved quickly, even if the engineer of TONGJIA cannot reach the customer’s factory within 72 hours after the fault occurs due to visa issues, the after-sales department of Siemens can also handle the fault well.

Gearbox

The function of the gearbox is to convert the fast rotating power provided by the motor into a more powerful torque force to drive the entire screw to rotate. TONGJIA chose the GUOMAO brand. As the largest gearbox brand manufacturer in China, the GUOMAO brand provides solutions for more than 90% of China’s plastic machines. TONGJIA has used GUOMAO brand gearbox for nearly 20 years, and the failure rate is less than 2%.

Auto Feeder

Even with the smallest model of Geonet Machine, the height of the hopper from the ground is still more than 3400mm. Obviously, it is not appropriate to use workers to carry the plastic materials into the hopper, so it is better to use a feeder. The feeder can transport plastic raw materials into the hopper by the force of negative pressure.

Hopper

The hopper is mainly used for the temporary storage of plastic raw materials. According to the difference of Geonet machine’s models, the volume of the hopper will also change. You can pay a certain fee to upgrade to stainless steel, but the material of the hopper will not affect the quality of the final product, it just looks better.

Screw

The screw is equivalent to the heart of Geonet Machine. The main function of the screw is to cooperate with the heating system and cooling system to transform the plastic raw materials from granular to a molten state, and to better mix and disperse with other auxiliary materials to ensure that each bubble in the EPE sheet is uniform, So as to control the density and reduce the production cost of users. TONGJIA uses high-strength materials to ensure long-term production even if users use completely recycled plastic materials.

Heating Unit

The heating system uses electric heating to heat the screw, so that the plastic material in the screw quickly reaches a molten state. It has to be said that due to the Voltage stability of different users, the parts in this system are easily damaged. No matter what brand or material is selected, the result will not change. The good news is that TONGJIA provides enough Heating spare parts are packaged together with the machine when shipped.

Hydraulic filter

The hydraulic filter is an important device to reduce the user’s production cost. If you have used a drinking water purifier, you will quickly understand that this device filters the impurities in the recycled plastic raw materials to make the low-priced recycled raw materials close to new The performance of raw materials, even these recycled raw materials are dirty. Must say it again, TONGJIA’s Geonet machine can better use 100% plastic recycling materials, not only because of the hydraulic filter, but also because of the special treatment and design decisions made on the screw.

Die Head

This part is the core of the entire mesh equipment, and it is a vital part. After the PE raw material is divided into two parts materials from the screw to the head under high temperature, it has officially entered the key forming stage.

It is difficult to describe the molding process in words, please watch the small video below:

Through the video, we can see that after the rotation of the machine head, the two parts of PE raw material finally cross together to form a grid, and finally enter the water to cool and shape.

And for the details of how to perform cross molding Geonet, we see the mould photos below.

Mould

This is a photo of the bottom of the die. From the photo, we can see that after the PE raw material is divided into two parts by the machine head, one part is divided into the outer die (that is, the outer circle) and the other part flows into the inner die (that is, the small circle inside the outer circle), and the PE raw material is extruded by rotating the outer die, and the inner die is not rotated to extrude the PE raw material, finally forming a cross and forming.

Water Tank

Here we talk about the role of the water tank, well, its biggest role is to be used for cooling. This picture below is a roadmap of the Geonet entering the water tank for cooling after it is formed from the mold.

The orange color in the picture represents the Geonet and the blue color represents the stainless steel guide roller at the bottom of the tank.

Flattener and Drag unit and Rewinder

Since the geonet is in the form of a cylinder after it comes out of the tank, we need to flatten it, and here we have to use a flattener and Drag unit to achieve it. Finally, the rewinder is responsible for collecting the final geonet.

Other Option (Charges Option)

Auto Cutter

Why should there be this option? Without this automatic cutter, you will need to use one more worker to be responsible for manually cutting the Geonet, which equates to a long term payment for some areas with high labor salaries. Of course, if the workers in your area are not well paid, please do not consider this option.

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